Welding & Precision Fabrication at the highest level
Forge Metal Works specializes in the custom welding of aluminum, brass, copper, heavy steel, iron, and stainless steel. Our facility is equipped with MIG and TIG welding stations, supported by certified welders who ensure precision in every weld. We take pride in our ability to handle large-scale welding projects and can work with a variety of materials, ranging from 12-gauge sheet metal to 5-inch thick heavy steel.
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​At Forge Metal Works, we are dedicated to perfection. Our welders meet the highest quality standards, consistently delivering exceptional results. Our experienced industrial welders provide a safe, effective, and precise approach to welding. We listen to your project plans and recommend the best steps to achieve your objectives.​
Certified Welding Specialits
At Forge Metal Works, we take pride in our fabrication expertise and our team of highly skilled and dedicated welders. We have the capability to weld a range of materials, including steel, stainless steel, aluminum, and various alloy metals.
Our specialties include precision MIG and TIG welding.
MIG Welding
Metal Inert Gas welding, is a welding process that uses a continuous solid wire electrode fed through a welding gun. This process melts the wire and the base metal to join them together. It also uses a shielding gas to protect the weld from contamination.
We weld with Siegmund Welding Tables that deliver exceptional flatness and precise dimensions that ensure accurate fixturing and consistent welding results. These tables are the top choice on the market, providing a high degree of dimensional accuracy that guarantees efficient and precise fixturing every time.
Siegmund Tables
Tungsten Inert Gas (TIG) welding is a method that uses a tungsten electrode to create a weld. It relies on an inert gas to protect the weld from oxidation. TIG welding delivers exceptional, spatter-free welds and requires a high level of skill to master.
TIG Welding
Aluminum Fabrication
Many companies struggle to provide quality aluminum welding and services, mainly because TIG (tungsten inert gas) welding of aluminum demands a high level of skill and expertise. Forge Metal Works is proud to deliver top-notch aluminum welding services in Austin and throughout Central Texas.​
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Welding aluminum can present challenges, even for experienced welders. It involves different techniques and processes than those used for steel, making it crucial to grasp these differences for successful welding on various projects.
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This material is delicate and highly sensitive, featuring a strong oxidized layer for insulation. When aluminum is molten, it can easily become contaminated, leading to porous and weak welds. Managing these factors is essential for achieving strong and dependable welds in any application. Aluminum's resistance to corrosion, lightweight characteristics, and visual appeal contribute to its popularity in fabrication, but these same traits can complicate the working process. This is all why companies rely on Forge Metal for their aluminum welding needs.​​
Steel Welding
Steel is primarily composed of carbon and iron, along with trace amounts of other elements like manganese. Low carbon steel typically contains around 0.3 percent carbon, while cast iron a carbon content of 3 percent or higher. This increased carbon level in cast iron makes it more difficult to weld, whereas carbon steel is recognized as the easiest metal to weld.
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TIG (Tungsten Inert Gas) welding is commonly employed in fields such as pipe welding, aerospace, aviation, biomedical implants, and the production of race cars and motorcycles. It is favored for its precision and cleanliness compared to MIG (Metal Inert Gas) welding or stick welding, making it a highly attractive option. TIG welding is capable of joining carbon steel and even metals as thin as razor blades.
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Most TIG welding occurs indoors in a controlled environment. This welding technique is remarkably versatile and suitable for nearly all types of metals.
Stainless Steel Fabrication
Forge Metal Works excels in delivering top-notch sheet metal fabrication services, utilizing a variety of metals, with a particular focus on high-quality stainless steel. Our dedicated and diverse team is composed of skilled professionals who bring a wealth of expertise to the table. We are committed to guiding you through every phase of your project, from the initial concept and design stages all the way to the final touches upon completion.
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While aluminum is frequently selected for custom fabrication due to its lightweight nature and versatility, there are circumstances where a sturdier material is required. For example, stainless steel, known for its formidable strength, is approximately three times heavier than aluminum. This significant weight contributes to its durability, making it an ideal choice for demanding applications. However, this also necessitates a more intricate and meticulous fabrication process to ensure precision and quality.
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Our fabrication specialists prioritize excellence by employing tried-and-true fabrication techniques and carefully selecting the most appropriate materials for each unique project. We strive to deliver results that not only meet but exceed our clients’ expectations, reinforcing our commitment to quality craftsmanship and reliable service.​
Why use Forge Metal Works for your welding projects?
At Forge Metal Works, we deliver welding that is executed to perfection. As a smaller shop, we pride ourselves on employing only the best certified welders, ensuring no compromises are made. With 52 years of experience, owner Jeff is a true authority in the metal industry, handling any challenge with ease. When it comes to metal, he knows it inside and out.
Our MIG Welding Equipment
We offer a premium MIG welding service that guarantees top-notch results for a variety of applications. Our team employs state-of-the-art Miller MIG welding machines, renowned in the industry for their reliability and superior performance. These machines are designed to provide a clean and efficient welding process, ensuring strong and durable welds. Whether we are working on a small or a large-scale fabrication project, the Forge MIG welding service is equipped to meet your specific needs with precision and expertise.
Our TIG Welding Equipment
At our shop, we are dedicated to delivering exceptional welding results, which is why we invest in top-tier TIG welding machines. One of our standout tools is the Miller 300 TIG Welder, a top-of-the-line model known for its advanced features and durability. This welder offers precise control and excellent arc stability, allowing us to achieve clean and highly accurate welds even with the most intricate of projects. We believe that using only the finest equipment not only enhances the quality of our work but also keeps our clients satisfied. Whether it's for light fabrication or heavy-duty tasks, we trust our Miller welders to deliver outstanding performance every time.
Our Welding Tables
Achieving flawless welding requires the use of the finest quality welding tables that ensure precision and stability. Our preferred choice is the Siegmund 5' x 10' (60" x 120") welding tables, which are designed with exceptional craftsmanship. These tables feature a robust construction that minimizes any warping or distortion, providing a perfectly flat surface to work on. With their versatile grid system, they allow for easy and secure clamping of materials, enhancing the accuracy of every weld. Our investment in these industry-leading tables significantly contributes to the overall quality and efficiency of our welding projects.
