Affordable CNC Plasma cutting services
Forge Metal Works offers computer-controlled CNC plasma-cutting services tailored to businesses in need of high-definition plate parts. Our state-of-the-art Swift-Cut Pro 48 plasma cutting machine is one of the finest on the market, capable of producing everything from basic shapes to complex designs. It efficiently handles steel plates measuring up to 4' x 8'. Plasma cutting is typically twice as fast as other methods and requires fewer steps, eliminating the need for preheating materials, thereby saving time and energy. Plasma cutting offers an economical solution for precision cutting of steel plates and other materials up to 1 inch thick.
CNC Plasma Cutting
CNC technology provides accurate cuts along designated paths, enabling complex designs and precise tolerances.
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Plasma cutting reduces warping and distortion in sheet metal, particularly with thinner materials, thanks to its precise heat application.
Computer Controlled
Our CNC plasma cutting machine utilizes computer control to achieve precise cutouts. This advanced technology eliminates the need for manual operation, which not only reduces the likelihood of operator errors but also enhances consistency in the cutting process. With computer control, we ensure high precision in every cut, leading to superior results.
Cuts up to 1" metals
Our CNC plasma cutting machine is designed to efficiently cut through various types of metals, including steel, aluminum, stainless steel, brass, and copper. It can accommodate material thicknesses of up to 1 inch, making it a versatile choice for a range of cutting applications. With the ability to cut steel up to 1 inch thick, this machine is well-equipped to meet diverse project needs.
Precise Complex Cuts
For making precise cuts, a CNC Plasma cutting machine is an excellent choice. Our plasma cutter is designed to effortlessly cut intricate shapes and curves in sheet metal, making it well-suited for creating custom designs as well as achieving accurate repetitive cut patterns. Its capabilities allow for a high level of precision and versatility in various metalworking projects.
Understanding the Exciting World of Plasma Cutting!
Plasma cutting is an electrical method designed to slice through conductive materials such as steel, stainless steel, aluminum, brass, and copper. This technique is ineffective on non-conductive materials like wood, glass, or plastic. Plasma generated when gases reach ionization temperatures, allowing them to conduct electricity. In a plasma cutting machine, gases like oxygen, nitrogen, or shop air are channeled through a nozzle, while an external power supply delivers an electric current that ionizes the gas and creates a plasma arc, which melts the material and expels the molten metal.
What are the benefits of using a computer-controlled CNC Plasma Cutting machine?
A CNC plasma cutting machine is mainly valued for its exceptional precision, rapid cutting speeds, versatility across different materials, and automated functionality. This makes it perfect for creating complex shapes and designs in metal with reduced labor effort, ultimately leading to enhanced productivity and cost-effectiveness when compared to traditional manual cutting techniques. Our CNC service guarantees precision cuts along the drawn paths, enabling complex designs and strict tolerances to be performed.
Why use Forge Metal Works for your CNC project?
We offer competitive pricing due to our low overhead costs, which allows us to pass those savings on to our customers. Moreover, our expertise is unmatched; the owner, Jeff, personally manages all CNC plasma cutting projects. As a plasma cutter operator, Jeff is exceptional at what he does. Jeff will deliver you high-quality work at an affordable and speedy rate.
How the process works.
1. Design Preparation: First, a comprehensive design is either created or imported into our CNC machine's software that works with the CNC plasma cutter. This software converts the design into a format that the machine can interpret.
2. Air Propulsion: Compressed air is directed through a nozzle at high velocities, which is essential for maintaining a stable plasma stream. To facilitate this process, it is important to have a dependable air compressor system. For optimal stability, we utilize the Quincy QGS-7.5 Compressor, known for its reliability and performance. This choice reflects our commitment to using only the highest quality equipment.
3. Plasma Cutting: An electric arc is ignited at the tip of the nozzle, which leads to the gas's transformation into an ionized state called plasma. Plasma, considered the fourth state of matter, is characterized as a hot, glowing gas made up of positively charged ions and free electrons. The plasma cutter employed in this process is the Powermax105 SYNC®, a professional-grade air plasma cutter that represents the next generation of cutting technology.
4. Cutting Action: The plasma jet, reaching temperatures of up to 30,000 degrees Fahrenheit, is directed toward the workpiece. As it strikes the material, it melts and blows away the molten metal, resulting in a precise cut.
Advantages of CNC Plasma Cutting.
1. Speed: Compared to traditional cutting methods like oxy-fuel and thermal cutting, CNC plasma cutting significantly accelerates production times, making it ideal for industries with tight deadlines.
2. Precision: The computer-controlled nature of CNC ensures highly accurate cuts, with tolerances often within ±0.01 inches. This precision minimizes the need for extensive finishing work.
3. Effeciency: This cutting method optimizes material usage, reducing scrap waste while enhancing overall production quality. The ability to cut intricate shapes with minimal rework contributes to resource efficiency.
4. Cost Effectiveness: By lowering the operational costs associated with labor and material waste, our CNC plasma cutter will lead to substantial savings in the production of metal parts, making it an attractive option for our customers.